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Pulsation and Vacuum: your allies in achieving milking efficiency

Throughout the milking process, attention to detail plays a key role in obtaining a high-quality milk in short time while preserving a cow's well-being. Therefore, in this episode we highlight the importance of an effective pulsation and vacuum system for a successful and respectful milk extraction.

During the last 30 years, milking efficiency has significantly improved, leading to more consistent milk flows and shorter milking times. Though, while aiming to achieve higher performances, an eye should always be kept on cows’ welfare, as the process efficiency also depends on their health condition. This latter aspect, in particular, is highly affected by two elements of the milking system: pulsation and vacuum. In order to make them your allies for an optimized milking, we asked our experts to share some essential tips.

Pulsators and pulsation cycle

Firstly, a correct pulsation requires reliable, durable, and properly set-up components. This means that pulsators should be chosen carefully, installed according to manufacturer’s standards, and adapted to the needs of the animal milked. In fact, these components guide both the movement of the liner and the teat massage during milking, on which depend milk flow rate and teat condition.

In the pulsation chamber, pulsation produces regular changes between vacuum and atmospheric pressure, determining two main stages (Figure 1):

  • Milking phase, essential for achieving short milking times, which includes:
    • A-phase, or liner-opening time
    • B-phase, or liner-open time.
  • Rest or massage phase, in which milk does not flow. This phase is essential to reduce teat congestion and risk of mastitis, and it is composed of:
    • C-phase, or liner-closing time
    • D-phase, or liner-closed time.

 

Figure 1 - Vacuum pulsation effect on liner and pulsation cycle

Source: milkrite | InterPuls internal training material 

 

According to ISO specifications, B-phase should be at least 30% of the pulsation cycle, with a vacuum drop lower than 4 kPa, which means 300 milliseconds when setting a rate of 60 ppm. Nevertheless, for a maximized milk flow our experts advise a liner-open time between 400 and 450 milliseconds.

On the one hand, a too short liner-open phase would decrease the milk flow. On the other hand, a too high vacuum drop may cause undesirable liner movement and disturb milk stream from teats. The ultimate consequence of both the events would be an increased milking time.

In case these two situations occur, it might be necessary to:

  • Check pulse tube for leakage
  • Check if pulsator is clean
  • Check if moving parts are worn
  • Check liners for damage
  • Check if liners are adapted to the shell
  • Check pulsation chamber.

D-phase should preferably last between 200 and 300 milliseconds, with a vacuum drop lower than 4 kPa.

In this case, a too short liner-closed phase and an excessive vacuum would reduce the effectiveness of the massage, increasing teat congestion and leading to teat damage and mastitis.

With this regard, some tips to keep D-phase under control are:

  • Check pulse tubes for obstruction
  • Check if pulsator is clean, especially the filter
  • Check if moving parts are worn
  • Check liners for damage
  • Check if the pulsator are suitable for the liner/shell combination on that plant.

Pulsation rate, pulsation ratio and vacuum

By regulating air and vacuum access, pulsator plays a key role in determining the cycle’s phases. More precisely, this is made possible by combining vacuum with two settings of this component:

  • Pulsation rate, regulating the frequency of pulsation cycles in a minute.
  • Pulsation ratio, the proportion of milking phase compared to the massage one, in a pulsation cycle.

With this regard, Table 1 reports the advised levels for each species, that allow to reach high milking performances without causing too much stress to animals:

 

Animal

Vacuum level [kPa]

Rate

[ppm]

Ratio

[%]

High line & bucket

Low line

Cow

48-50

42-44

60

60:40

Goat

42-44

38-40

90

60:40

Sheep

40-42

36-38

120

50:50

Table 1 - Source: milkrite | InterPuls internal training material 

Despite these recommended standards, it might also be necessary to tailor settings within the same breed, according to the specific needs of each animal. For this reason, a suitable solution could be installing a pulsator controller, that ensures full supervision of pulsation parameters among the units connected.

When coming to vacuum stability, along with the diaphragm, further support could be provided by vacuum regulators, that minimize fluctuations and prevent undesired vacuum drops from affecting teat ends.

Another crucial aspect not to be underestimated is the time udders are exposed to vacuum at the last stage of the milking process, when the liquid stream slows down and stops. In this phase, the longer the exposure to vacuum, the greater the risk of overmilking and teat damage. With this regard, fitting pulsators with Automatic Cluster Removers may ensure a timely removal according to the milk flow.

System maintenance

Lastly, two further factors that improve vacuum pulsation efficiency are a regular parlour hygiene and a scheduled maintenance of the system, according to the milking frequency and the manufacturer’s specifications.

Along with pulsator service, some primary points related to this component could be:

  • Cleaning the filter with water and mild detergent every 3-6 months, according to hygiene conditions.
  • Checking rate and ratio every 12 months.
  • Immediately cleaning the pulsator, in case milk was sucked into it.

In terms of vacuum system, some of the main aspects to monitor, through a regular maintenance, could be:

  • Pump’s vacuum capacity, to avoid lack of vacuum reserve.
  • Pump’s lubrification.

Along with outlining the essential role that pulsation and vacuum play in an efficient milking process, the aim of this episode was to demonstrate how delicate the balance is between higher milking performances and respect for cows’ well-being.

More specifically, besides ensuring a higher milk flow in shorter time, an effective vacuum pulsation should adapt to the needs of every animal to minimize their discomfort. These goals could be more likely obtained through a high-quality and well-maintained system.

Hence, take care of your milking system and don’t miss our next blog episode, you won’t regret it!

milkrite | InterPuls thank their three milking experts for their contribution to this episode of the blog.

Filippo Lusettiwho has been working with us for 10 years. He started his career as a R&D technician, and now he is Help Desk Coordinator, providing you with commercial and technical support.

 

Luca Giuliani, one of our most skilled R&D technicians with nearly 25 years of expertise on farm. He helps testing our products and making them suitable for your cows and farms.

 

Luiz Cutolo, our RSD for South America with a Bachelor’s in Animal Science. Luiz is also Professor of Master’s in Production Medicine & Health Programs at Rehagro – discipline of Milking Systems.

 

Sources: 

  • Internal training material – milkrite | InterPuls 
  • L’efficienza di mungitura si può misurare e migliorare Lucio Zanini  ARAL, 2014 
    PDF_BDO (aral.lom.it) 

 

 

Date: 01 April 2021 to 31 December 2021

  • Summary:
    Learn about how pulsation and vacuum can improve your farms efficiency!